Dynamic Risks Call For Dynamic Thinking

Top Causes of Dropped Objects

According to DROPS scheme data, the top causes of dropped objects include inadequate risk assessment, human factors, inadequate procedures, failed fixtures and fittings, poor housekeeping, collisions, and snagging.

BSEE issued a safety alert in March 2023 after a 700-pound crane overhaul (headache) ball crashed to deck less than two feet from a rigger after an auxiliary line snagged during a “blind” lift.

Drilling rigs can have accentuated risks simply by the nature of the work – the lifting, the vibration.

Asset age can also be a compounding factor, especially when assets are re-activated after cold stacking.

But the risks need not be 700-pound; dropped tools and components also pose a significant risk.

Stopdrop Tooling grease guns are an example of a multi-component tool that’s been designed with engineering controls to ensure that when the tool is suitably tethered and used by a competent individual, it’s safe for working at height.

“Prior to Stopdrop Tooling being available, tools accounted for 15% of all dropped object incidents,” says Gary Dunn, Global Business Manager at Stopdrop Tooling.

Eden Newell, VP of Business Development & Marketing at drops mitigation equipment supplier 5th Element Inspection Services, cites the US Bureau of Labor Statistics indicating that there are over 50,000 “struck by falling object” recordable injuries every year onshore and offshore in the US – that equates to one every 10 minutes. The risks are aplenty, she says.

“Why is it so hard? Why do we still see dropped object incidents as one of the top causes of lost time injuries and fatalities in the offshore industry? It all boils down to the mindset and attitude of the person doing the job; fancy product safety solutions alone cannot solve this issue. Human factors have a lot to do with dropped objects – neglect, error, and complacency are some of the most common factors that can contribute to dropped object risks.”

Engineer out the hazards, if possible, says Newell. Also, continue industry collaboration among oil and gas companies, drilling contractors, shipyards, EPC companies, contractors, sub-contractors, and equipment manufacturers.

Lastly, put more emphasis on regular training by using safety statistics and data as the basis for designing more practical, hands-on, on-the-job training.

Source: Offshore Engineer - Dynamic Risks Call For Dynamic Thinking